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Project Zee Business - Update 25th July


Keyser

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In the pic showing the captive bolt dummy assembled with the bush, washers and nut, did you torque the nut up to the final assembly torque? If you did, and the welded bolt survived, the jobs a gud'un. If you didn't, then now is the time to get the torque wrench out...

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I tested it to past torque requirement before I cleaned it up :thumbs:

 

In the pic showing the captive bolt dummy assembled with the bush, washers and nut, did you torque the nut up to the final assembly torque? If you did, and the welded bolt survived, the jobs a gud'un. If you didn't, then now is the time to get the torque wrench out...
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OK I'm on a roll now.....

Boss came in about 3pm and said "You work to hard go and spend some time on that Zed of yours"

So this afternoons job -

 

Clean these up and repair the sheared bolts.

Arep1.jpg

 

Arep2.jpg

 

Arep3.jpg

 

Clean up

 

Arep4.jpg

 

Ground out the old bolts then got some of these and ground one side out.

 

Arep5.jpg

 

Stuck them in and put a bit of weld into the missing bit

 

Arep6.jpg

 

Arep7.jpg

 

All good again

 

Arep8.jpg

 

That's all folks ...................

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Good evening, if you are up with Zedshed affairs then you will know I spent most of Saturday upgrading the Ginger Ninja see - viewtopic.php?f=100&t=55728

 

Did a bit Saturday night and with an assist from Buster we did a bit more this afternoon.

 

I have to start with a special request -

 

Andlid wanted to know what the other side looked like, here ya go mate -

 

Anders.jpg

 

And on with the show -

We removed the back bumper

 

RS1.jpg

 

Then we took this big thing out from under the car - that should save some weight :lol:

 

RS2.jpg

 

Next we raised her up a bit to give better access for the cleanup underneath

 

"Roads? We don't need roads"

 

RS3.jpg

 

Looking quite empty underneath now!

RS4.jpg

 

In other news I've been starting work on the rear Sub-frame / Diff hanger

first up was a dam good clean

 

RS5.jpg

 

Then to the body shop (Tarpaulin hung from the wall)

 

RS6.jpg

 

A coat of acid etch primer

 

RS7.jpg

 

then the top coat

Rare action shot (my good lady sneaked in with a coffee and took it)

 

RS8.jpg

 

The finished product

Resplendent in Urban red, that should add 50 BHP :lol: and they always say red is faster :thumbs:

 

 

RS9.jpg

 

That's all folks ...........................

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I said earlier wait till you see what turns up this week - well it arrived today

 

CC1.jpg

 

Its sort of a mod - it will at least be used "on" the car :lol: any guesses Anders you and Buster are excluded :p

 

Other than that been cleaning again -

 

CC2.jpg

 

CC3.jpg

 

Just started on this

 

CC4.jpg

 

That's all folks .......................

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It's 80kg of cocaine and Project Zed is really a new Narco Submarine being built in plain sight. The NarcoZed will unfortunately be caught in the river Stour after passers by spot a suspicious car-shaped duck travelling at over 100 knots. Bob will actually turn out to be an infamous mexican chihuahua smuggler called Juan Ramirez Gomez Torro Costa del Sol. His neighbours will later say that he was a very quiet man, kept himself to himself and that when questioned about his strange accent they'd just assumed it he was from Dorchester.

Chris had nothing to do with it. (I don't wanna completely ruin my chances of taking my Zed to the Shed time once the 'heat' has died down :blush: )

 

I claim my prize.

 

This was what gave it away btw ..

 

BobMadDog.jpg

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Sand blasting stuff? :shrug:

 

I said earlier wait till you see what turns up this week - well it arrived today

 

CC1.jpg

 

Its sort of a mod - it will at least be used "on" the car :lol: any guesses Anders you and Buster are excluded :p

 

Other than that been cleaning again -

 

CC2.jpg

 

CC3.jpg

 

Just started on this

 

CC4.jpg

 

That's all folks .......................

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Cleaning again ......

Some bits really need it :scare:

 

SBS1.jpg

 

SBS2.jpg

 

But it's getting there ..... :thumbs:

 

SBS3.jpg

 

 

SBS4.jpg

 

Hope to give them a coat of primer tomorrow night.

 

That's all folks ...................

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hope you know where all the parts go back :blush:

 

Excellent spanner work tho, i can just about fill mine with petrol and check the oil once in a while never mind take it apart :lol:

+1 - I love seeing this stuff as I dont have the balls to do it to my own :headhurt:

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The way this is going Chris could publish a book when he's finished:-

 

Keyser Workshed Manual :)

 

hope you know where all the parts go back :blush:

 

Excellent spanner work tho, i can just about fill mine with petrol and check the oil once in a while never mind take it apart :lol:

+1 - I love seeing this stuff as I dont have the balls to do it to my own :headhurt:

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Hello again it never stops round here, Well it does I broke my welder last night so sacked it early,

 

Went to the shop today and got a Teflon liner new swan neck, tips and a new shroud £37.50 later and my welder is as good as new.

So had a good night tonight even though there were a few problems to overcome.

 

Started of welding a new nut in here as the bolt sheared of during the strip down

 

DSCF2825.jpg

 

Then onto these sheared bolts - 3 in this piece

 

DSCF2826.jpg

 

When I ground out the old studs I discovered a split in one end and a rusted through top plate at the other -

 

DSCF2828.jpg

 

 

DSCF2830.jpg

 

 

So I set about with my welder and built it back up again

 

 

DSCF2831.jpg

 

 

DSCF2833.jpg

 

 

DSCF2834.jpg

 

 

DSCF2836.jpg

 

 

It's probably stronger than new now

 

 

Onto this little beauty

 

DSCF2837.jpg

 

 

2 problems, firstly it hits the ground on speed bumps and secondly its been used as a jacking point - great place to jack from but it bends the bars!!

 

 

DSCF2838.jpg

 

 

DSCF2839.jpg

 

 

So I thought I would add a plate to act as a skid pan and use as a stronger jacking point. Cut some heavy weight plates from some metal I acquired on my travels.

 

DSCF2840.jpg

 

 

Clamped them in place and back on the welder

 

 

DSCF2842.jpg

 

 

DSCF2843.jpg

 

 

 

Finished modification

 

 

DSCF2846.jpg

 

 

DSCF2847.jpg

 

Then over to the body shop (I know it's just a tarpaulin I hang round the wall but it sounds cool)

 

 

DSCF2848.jpg

 

 

Primer coat

 

 

DSCF2849.jpg

 

 

DSCF2850.jpg

 

 

 

That's all folks ...............

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