So bit of a progress report. Every time I see " Update" in Keyser's posts I feel ashamed of the lack of progress on mine.
The bonnet on an E type makes up almost half the car and is made up of 36 separate parts either bonded together or fixed with any one of the 511 nuts, bolts, screws and spltpins. They were made longer than required and then cut down to size where they meet the bulkhead to fit each individual car. They were then adjusted using various shims, behind the hinges so they line up with the sills and bulkhead. Imagine buying a bonnet from Alex and being given a big bag of spacers and told you'll have to cut it down to make it fit! Whats more a replacement bonnet will set you back in excess of £5k.
Fortunately my bonnet seems to be in good condition with I suspect the outer wings being replaced at some point.. The downside is that the panel gaps were terrible. So after three weekends taking it off and putting it back on, It now fits as it should. Then to take it all apart for blasting, dipping repairing where nec. and etch priming, something way beyond my capabilities so it's going to a specialist. I just hope I can put it back together.
The next picture may not seem much but trust me getting there was a PITA. You can see the shims.
Now, I did a huge amount of research on these cars, looked at quite a few, joined a forum etc and one of the buying bits of advice was " beware of patches welded or riveted over the rear parts of the floors that hide a multitude of sins and are disguised by underseal from below". So in effect you've still got a solid MOT worthy floor that looks good from underneath, but it's a bodge up covering more rust.
The dilema is how do you say to a prospective seller, excuse me,can I just rip out your seats and carpets and trim to have a look at the floor........ you can't.
You've guessed, I removed all the seats, trim and sound deadening to find just such a bodge Fortunately and I say that with everything crossed, this is the only real issue but i will reserve judgement until the body and the bonnet are blasted back to bare metal.
New floors and old floors
Dismantling the bonnet
The next job is to dismantle the space frame at the front, just leaving the body tub. I then need to build a "rotisserie" out of 4x4 box section that bolts to the body and will allow me to rotate the body around a central axis to work on the underside, I've bought the steel, it's just a matter of fabricating it. ( a job in itself ) Then we can tackle the floors
The good news is that i found nearly $3.00 dollars in change under the trim and Keyser has bought some bits off me so all I need to do is sell a kidney to continue the project.