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How to - weight reduction & fix boot pop-up


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Posted

Hey guys, this is a DIY on how to get a bit more useless weight out of your car.

It can also be used to help fix hatch popping issues

 

There is a weight in the hatch lid to "help close" the hatch for (I'm assuming) petit women in Japan

 

Tools needed:

Pry tool

10mm Socket wrench

 

 

Step one: Remove the screws that hold the cargo hover to the hatch by lifting the cover:

th_DSCF2102.jpg

 

th_DSCF2103.jpg

 

 

 

Step two: Remove the 10mm screw

Step three: Repeat on other side

 

Step four: Use panel tool to pry around the hatch cover closest to you:

th_DSCF2101.jpg

 

 

There are 8, equally spaced, orange clips holding the closest edge on:

th_DSCF2098.jpg

 

 

Step five: Jam your hand in, you'll see some white clips holding the back in.

There are 5 (five) tabs

th_DSCF2099.jpg

 

 

Step seven: Remove the 4 (four) 10mm screws holding this box on the hatch:

th_DSCF2100.jpg

 

Step eight: Admire this stupid weight icon22.gif and put the panel back on the car.

th_DSCF2104.jpg

th_DSCF2105.jpg

 

 

I have weighed this ballast and it is 2.5 lbs, assuming you not completely weedy the hatch still closes easily with slightly more effort but pops open every time with one press of button, even with the fabric hatch cover attached to hooks.

  • Like 1
Posted

I asked the same question about how to save weight kev!

They said don't get in the car you fat bastard!

I was deeply hurt:(

 

:lol: :lol:

Posted

had my "springs" re-done last year by the dealer - worked fine until now :dry: - I'm guessing the cold weather is affecting it

Posted

Will be doing this soon. Thanks very much

 

Suggest you put the removed weight in a pocket Mark - I have visions of you hanging on the lid trying to shut it back down as you are hardly a great lump like the rest of us 370 owners :lol:

  • Like 1
Posted

I had my hatch springs replaced as well, it improved things but was never perfect particularly as you mention in the colder weather, but removing the counterweight sorts it all out !

Posted

Will be doing this soon. Thanks very much

 

Suggest you put the removed weight in a pocket Mark - I have visions of you hanging on the lid trying to shut it back down as you are hardly a great lump like the rest of us 370 owners :lol:

 

Oi! I'll get a big woman to shut it for me. LOL.

  • 2 weeks later...
Posted

Great idea! Just done this, took 15 mins and saves 1.2kg. I've also done a rear wiper delete including removing the wiper motor which takes the weight saving to about 3.5kg + the car looks better without the rear wiper imo. Rear hatch opens perfect and doesn't feel any different to close. Every little helps. :)

  • 1 year later...
Posted

Excellent work Kev T! I'll be trying this one over the weekend. Two-handed boot openings are so last season! Not to mention the £60 saving on a used set of struts!!!

  • 2 weeks later...
  • 1 month later...
Posted (edited)

Having just done it, I can confirm that this fix also works for the Mk1 Nismo despite the extra weight of the spoiler. :thumbs:

 

Edit. Few days in and when cold the catch is still sticking now and again. Seems that weight removal has helped but not completely solved the issue.

Edited by sipar69
  • 3 months later...
Posted

FYI that weight isn't a weight, it's a vibration damper for NVH. I've just removed mine to fix the boot pop (has done) but I expect it may affect cabin noise!

  • 1 month later...
Posted

Nobody tried the penny fix instead of removing the weight NVH doodah? Mine is playing up and wondering whether to try the 1p fix first.

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