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How to - Create LED bumper reflectors


dErZ

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As I was bored I thought id have a go and making my own clear led bumper reflectors and for the princely sum of just over £20 im well chuffed.

 

This guide will not teach you about Ohms law or LEDS but will give you enough info to be able to complete the task.

 

Please read all the steps first before commencing the work. It would also be adviseable to create a mock circuit minus the reflector so that you can hone your soldering and cabling skills. Just use a 9v battery to test.

 

I take no responsibility if you hurt yourself or others doing this mod. Partake at your own risk.

 

 

 

Parts required

 

Clear reflectors see ebay http://www.ebay.co.uk/itm/120993803105?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649

I have a preface lift 350z so I ordered the relevant reflector.

£17.48

 

5mm Leds and 560 ohm resistors

 

See ebay

 

http://www.ebay.co.uk/itm/110950186700?var=410137153670&ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649

 

£2.45

 

Automotive electrical cables see ebay http://www.ebay.co.uk/itm/150916400060?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1497.l2649

£3.95

 

Soldering iron and solder

 

Cable stripper

 

Drill and drill bits 2.5/5mm

 

Clear sealant

 

Superglue

 

9v battery

 

Step 1

 

Mark rear of reflectors with the spacing you want for your LEDS.

 

Step 2

 

Drill pilot holes with 2.5mm drill bit BE CAREFUL not to go through the outer part of the reflector.

 

Step 3

 

Enlarge pilot holes to 5mm BE CAREFUL not to go through the outer part of the reflector.

 

155d3748f61d395e58e914394f93812f.jpg

 

Step 4

 

Test fit LEDS.

 

7a229333247bcb5ab0e34be0c5c67fb3.jpg

 

Step 5

 

LEDs have 2 legs a long one and a short one (Anode and Cathode) the longer one is the positive side and the shorter is the negative. (You will also notice that inside the LED the negative side has a larger piece of metal than the positive)

 

So now you have to bend the positive and negative legs outwards (see picture to understand how I did it)

 

462b43ba3ff373650b59918090132b73.jpg

 

Step 6

 

The resistors need to be snipped to fit inside the reflector. You need 1 resistor for each LED. Solder the resistor to the positive leg of the LED.

 

Step 7

 

Do the above 5 times for each reflector.

 

Step 8

 

You now need to wire up the LEDs and resistors to a positive and negative cables. (you can strip the cable so that all you can see the core of it, this would be much easier to solder to than the way I did it!!) I used lengths of cable just longer than the reflector as I didn’t know how long it needed to be to splice into the car. You can always extend the cable later on.

 

bb2ada4f4543cb877625f617d23213d6.jpg

 

Step 9

 

Test with a 9v battery

 

Step 10

 

Create a small recess for the 12v cable to sit in, I just used the solder iron to create a semicircular indentation where the cables exited the reflector.

 

Step 11

 

If any of the bulbs are loose put a tiny drop of superglue on them, this isn’t really necessary as the sealant should hold them in place

 

Step 12

 

Fill the recess with sealant making sure that all components are covered. Let it cure to the manufactors specifications.

 

e81b3520e5da12383440f2041077dbb3.jpg

 

fb5ecede084d9241346fc1f186948eab.jpg

 

Step 13

 

Follow Jeps tut on how to remove the bumper and install the LED reflectors(http://www.350z-uk.com/topic/62778-led-front-reflectorsidelight-installation/) I spliced my positive and negative connections to the green/white and black cables that power the side lights. I also, while the bumper was off fitted some LED side lights.

 

Step 14

 

Enjoy how awesome it looks!

 

64eceb5303fcfe6eb0f416f79996098b-1.jpg

 

6b423237e129954b3cb93e6ecad58717.jpg

Edited by dErZ
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  • 4 months later...

Don,

 

If you just want to buy some already done check here

 

http://www.ebay.co.uk/itm/2003-2004-2005-NISSAN-350Z-WHITE-LED-REFLECTOR-SMOKE-/281081355094?pt=Motors_Car_Truck_Parts_Accessories&hash=item4171c11b56

 

or

 

http://www.ebay.co.uk/itm/2003-2004-2005-NISSAN-350Z-AMBER-LED-REFLECTOR-SMOKE-/281038335495?pt=Motors_Car_Truck_Parts_Accessories&hash=item416f30ae07

 

the above links are for Z between 2003 and 2005 if you have a newer Z you need different reflectors as the bumpers are different.

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  • 2 years later...

Cheers for this great guide! :thumbs:

 

It took a while as I couldn't get the bumper off (frozen bolts), but I finally got my reflectors installed today. The only difference is that I put Fly Eye over my reflectors to make them darker. Also helps hide 2 cracks that run along the reflectors.

 

20150910_141054_zpsifkgiooa.jpg

 

20150913_132713_zps7fgrriyy.jpg

 

20150913_142556_zpstoerxfmm.jpg

 

Quite subtle during the day:

 

20150913_142332_zpstepdryje.jpg

 

These were taken at about 8-8:30 tonight I think, so it was darker. The camera brightened the picture up, so it kinda just looks like an overcast day. Oh, and these pictures are just with sidelights on (headlight off).

 

20150913_194335_zpsl1wefixp.jpg

 

20150913_194410_zpszgdlay6c.jpg

 

Just not entirely sure about the legality of them as they're side facing? Is it something police would stop you for? I've been trying to read through the Road Vehicles Lighting Regulations, but to be honest it's just making my head spin!

 

Used bullet connectors though, so easy enough to disconnect if I have issues.

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Just not entirely sure about the legality of them as they're side facing? Is it something police would stop you for? I've been trying to read through the Road Vehicles Lighting Regulations, but to be honest it's just making my head spin!

Technically, yes they could.

 

1. The lights aren't forward facing, they show to the side. YOu can only show orange to the side.

2. They don't dim when the headlights are turned on.

 

Practically, they don't. I used to make and sell a few variations of these lights. I too still run another model which I never ended up selling which has indicators built into it aswell. Car has been driven about 20,000 miles and passed 3 MOT's with the LED's on so I wouldn't worry :)

Edited by cs2000
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Just not entirely sure about the legality of them as they're side facing? Is it something police would stop you for? I've been trying to read through the Road Vehicles Lighting Regulations, but to be honest it's just making my head spin!

Technically, yes they could.

 

1. The lights aren't forward facing, they show to the side. YOu can only show orange to the side.

2. They don't dim when the headlights are turned on.

 

Practically, they don't. I used to make and sell a few variations of these lights. I too still run another model which I never ended up selling which has indicators built into it aswell. Car has been driven about 20,000 miles and passed 3 MOT's with the LED's on so I wouldn't worry :)

 

Thanks a lot for your input! :) Definitely good to hear another member's experience with something similar. Helps put my mind at ease :thumbs:

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