Thought I would pop a few work in progress pictures up of the boot build in my Z. Almost there now
Firstly I fabricated an MDF frame to fit the components that were being fitted, mainly two Focal 11" woofers and my NOS bottle. You can also see where the amps are sitting.
I then stretched fleece like material over the frame to make the flowing shapes. Stapled it in place underneath.
I then needed to make sure the NOS had a secure and tight location for it to sit so I wrapped the bottle in clingfilm and foil and made a fibreglass cast of it to get the perfect shape.
After a test fit.....
...the resin came out!!! This made the fleece go solid and make a solid base to work on.
Added some fibreglass matting to the underside of the build to strengthen it and to leave the top, viewable layer as smooth as possible.
Then the NOS cradle had to be added in. This was trimmed down to fit and then glued in place for the time being.
Once in place this was glassfibred in place and I used some P40 to fill in any small gaps around it. Test fitted the woofers as well
Once I was happy with the way everything was fitting together, I covered the whole thing with a sponge like lining which would give me a bit of room for movement when trimming and give the final touch a softer sponge like feel
Once that was done, I started the trimming with some black leather look-a-like material. Had to do it in a few pieces as the material wouldn't stretch as much as I was hoping but still came out ok I think.
Once I was happy with that, the woofers and NOS went in!
I then trimmed the side panels and strut bar cover and reinstalled the lot!
For the other side of the strut bar, I simply made an MDF cover for the other 3 Genesis amps and trimmed this in the same way and slotted it in!
The (almost) finished project build!!
Hope you've enjoyed my little presentation. Any questions?