Make a cuppa and have a biscuit and relax
No the rubber tray is NOT re-used, it won't fit properly.
The best way I found to reassemble is to hold the back half and then line up the keyblade, with button and spring inside, into position.
You'll notice a little bit of the spring poking out sideways, which needs to "hook" onto the plastic nib in the seating hole.
Once lined up and while still holding everything in position, turn the keyblade counterclockwise (one rotation is sufficient), this will build up the tension.
Once done, while holding the whole thing together, line up with the other half (best when it's laying on the table).
Whilst landing the back half onto the front half, slip out your finger that has been holding the button down.
then just screw it all back together and voila, job done.
Hope this helps
Ok that has sorted out the flip blade gubbins -cheers!
Now will try and get the circuit board to fit!
David
Just curious, but is your Zed a JDM?
The reason I ask is when rodgeevans came round to pick up the exhaust and we disassembled the flip key for the first time, we did notice that the buttons on the JDM OEM key were smaller than the UKDM OEM.
If its not that, perhaps use some Blu Tack to position and hold?