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Daily driver DIY body repairs


davey_83

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One of those little jobs that makes all the difference 😁

 

With Really Retro 23' coming up, it gave me the kick up the butt to get a few bits tidied up on the ol' girl.

 

Cleaned and 800 grit sanded before primer and paint

 

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The duo for the task

 

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x 3 coats of primer

 

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x3 costs of paint, left to dry over night and refitted this morning before the show - almost pass for new.

 

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Body work generally had been repaired a number of times before and no doubt will need doing sometime in the future.

 

With aged plastic bumpers, I was forever cleaning and treating before taking the plunge and painting. While in the shop for paint noticed  a can of HB Body Bumper Paint and asked the guy if it's any good? Of course he said its top stuff, then proceeded to show me recent invoices for a repair shop that buys in bulk from them of the same product. hhhhmmmm go on then, x2 cans please.

 

Previously used Gtechniq C4 Permanent Trim Restorer, Solution Finish Black Plastic & Vinyl Restorer, Infinity Wax plastic and rubber and all failed. Think my bumpers, particularly the front one was just too far gone. Nothing lasted more than 4-5 months, even with correct prep degreaser and IPA wipe over.

 

Before 

 

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After 

 

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Doesn't even look like a coating, just that new OE look again.

 

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Interested to see how long it last, sadly it did get wet within the initial 24hrs.

 

On to the meat and potatoes. Drivers side rear arch had issues, well both side to be fair. All body work carried out at the same time. Took it back to bare metal using 80 grit sanding block and scrapped out the old filler. Treated the with Bilt Hamber Hydrate 80, Etched primer the surrounding bare metal surfaces. Same done to the other side. First time laying filler and it's not easy at all.

 

The team for the job

 

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Dent, bubbling and flaking paint 

 

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Body filler mixed and applied in a fashion - drivers side rear.

 

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80 grit then 160 grit crosshatch before a thin skin of 1k stopper filler for the remaining pin holes. Did I get them all, did I hell

 

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400 the surrounding area, clean down and tack cloth before a few coats of primer. 400/600 sanded the area the following day prior to paint.

 

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Could have gone straight to lacquer and called it Nardo grey to be down with the kids 😁

 

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Colour match I don't think was too bad considering I painted right up to another panel. Old beach windbreaker attached to wheel bins used as a booth on the drive.

 

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The almost finished article, will leave it a week before I 1500/2000 block the panel over before machine polishing. Rear bumper I'll also paint, as the front one looks so good now compared.

 

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More funk going on with the leading edge of the bonnet and the surrounding area was badly pitted also.

 

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400 blocked the pealing and surrounding area. Note, an old picnic blanket is terrible as the fibres go everywhere 😭 you'll see later it's covered up.

 

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Few coats of primer 

 

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Left to dry over night, along with the rear arched and wet sanded the next day with 600/800 grit. Providing a smooth transition to the old paint. Light sand of the larger area ready for paint. 

 

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It was at this point I should have opened up the sectioned area, as I gave myself barely nothing to blend into.

 

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The halo around the new paint will need wet sanding and polishing back up to help hide the blend of the old and near clear coat. You can just make it out below, however for a first timer working outdoors I'm happy how it's come out.

 

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Edited by davey_83
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1 hour ago, HEADPHONES said:

Imagine how much smaller the world's carbon footprint would be if more people maintained older cars rather than scrapping and replacing them.

 

Keep up the good work 👍

 

Cheers pal, I get way more attention in this than I do the Z at say Caffeine and Machine 😁

 

Keeping older cars on the road sounds good, however wouldn't be good for corporate stakeholder investment.

Edited by davey_83
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Wet sanding time. 2000/4000 by hand on a foam pad.

 

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Rear quarter panel before

 

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2000 wet sand, followed by 4000. 3 passes afterwards using wool/blue cutting pads

 

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2 passes of the black foam finishing pad

 

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Edited by davey_83
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