Hi everyone following a post I made re my rotten W brace, I am looking at possibly fabricating a non-OEM alternative. Background is I purchased a TarmacSportz one but unfortunately it catches on my non-OEM exhaust which is 3inch diameter. I can probably return the TS brace and purchase an OEM brace but am considering having a brace fabricated for a couple of reasons,
1. OEM brace is expensive £200-ish
2. OEM brace seems prone to rot, whether that be the design being prone to collecting water etc. or materials used, or rust protection added or our climate or combination of all above
So I have mocked up a design (see attached, dimensions are rough just for estimate purposes) that should fit my car main difference to TS brace being front edge moves back further approx. 30mm (to same position as OEM brace) to where exhaust curves up, and had a quote from a local laser cutting company, so a single brace made from 4mm S275 steel unfinished is £90+VAT plus delivery
However price if ordering 10 drops to £50+VAT unfinished plus delivery, if you want finished I can paint (or my son can 🙂) for additional £10 using Black EM121 Epoxy Rust Proofing Paint from Rust Buster, so total finished inc VAT would be £70 plus delivery
Lead times quoted are 3-4 days dependent upon material supply
And delivery would be at buyers cost, or collection possible from Sheffield area
Anyway before I go ahead I wanted to gauge if there is enough group interest to reach the 10 quantity, if there is I will do a bit more design work to consider other non-OEM exhausts to try and ensure brace would fit majority of after market exhausts (may need your help with this but if the OEM brace fits your car this design should), either way I will be ordering one as it seems simplest solution to getting a brace I know that fits that will be of similar performance and standard of non-OEM braces available
03/12 - Quick Update, brace will be 5mm same as TS one which has increased single price to £97+VAT but not effected 10 price, have added a couple of pictures of a prototype, I still think front edge needs to go further back maybe another 10mm, so will try a quick re-design
Anyway if interested let me know and I will start a list off
03/12 - So far we have👍
Me 🙂
Andy_Muxlow
Oggieteepo
harrison140
06/12 Adding
ballistic
07/12 adding
zelda
RavenDW
14/12 adding
bluethermal
Luigi350z
Update 08/12 - Have mocked up a final prototype (one on left in picture) based upon my CAD model (that was fun learning CAD !), final design sees the front edge moving back 50mm from the TS brace position (shown in green in CAD image), the front edge is straight for about 16.5cms so should accommodate dual systems and gives me 12-13mm of clearance which I hope would be plenty, could go back a little further but I start to get close to my middle box, just going back to check quote with company, and as I'm getting close to numbers now so if you can check your system and let me know if this will fit your car, cheers