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Mack's Build - getting there


Mack

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Mod List 17/05/16

 

Engine and drive train:

Oil Temp gauge, sender to be fitted with service

AAM Oil Sump spacer

Kazz 1.5 way Diff

HKS Oil filter

​Magnetic sump plug

HKS air filter

 

Suspension:

Superpro bushes

Whiteline Adjustable ARB links

Tein Flex with EDFC

Non standard alignment settings as recommended by GT4Zed

Eibach Camber Bolts

SPC rear Camber Arms

 

Wheels and Tyres:

OEM Rays Rims

Rears 264/40/18 Michelin Pilot Sport 2 N4 25mm Eibach spacer

Front 245/40/18 Michelin Pilot Sport 3 AO 20mm Eibach spacer

 

Brakes:

Performance Friction floating front discs

DBA Rear Discs

Bluestuff NDX all round

HKS Braided Lines

 

Bodywork and chassis:

Rear wiper delete (see my guide for how to do it!)

Debadged Front and rear

Stubby Aerial

Liquid Art Tommy K rear badge (to cover the holes)

Ultra Racing Rear W brace

Rear arches flared

​Front number plate mounted directly on bumper

 

Interior:

Nismo Style gear knob

Trackway recording with RPM from OBD2 port

EDFC controller and Oil temp gauge hidden in cubby.

 

Todo:

Fit camber Lockout bolts

Replace Eibach toe bolts and grind out holes.

Swap to Cloth/Black interior

Bucket seat install

Setrab Oil cooler install

Uprated Antiroll bar

Get some proper track brake pads

Fit Diff Bushes

Maybe do subframe and steering rack bushes

 

Long Term:

Supercharge

Respray the crappy paintwork

BBK

Edited by Mack
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m not going to modify it.

 

At least I wasn't but then I started down the slippery slope.

 

Ive had the car since 2011 but not done much with it, just brakes, compression rod bushes and de badge.

 

I did a few track and drift days but I was never comfortable with the handling to really push.

 

I gradually collected parts but real life including six months off work following a migraine got in the way. Then The Bitch was broken. I called up Bennett and quickly made a deal for the suspension and later the diff. A few days later we arrived at his friend Carls garage. Three days of blood, sweat, argument’s, beer and pizza got the car sorted bar a few left overs.

 

Im lucky to get a month off work each year and over the last few days I have been slowly finishing the loose ends. Its almost ready to get back on the track.

 

The difference is astonishing, the feedback and sure footed feeling is another world. Its far more drivable in the dry and wet.

 

Its fantastic to have this forum, I cant count the number of members and traders who have helped and advised me doing various jobs on the car.

 

Coming soon, lots of photos and some parts I now have duplicates of for sale.

 

Mack

Edited by Mack
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As she was when I brought her:

 

IMG_0161.jpg

 

At Snetterton

 

DSC_2693.jpg

 

New Discs and pads

 

IMG_0205.jpg

 

The old rear discs where really nasty

 

IMG_0323.jpg

 

Checked the compression rod bushes at the same time. They where shot so off to Horsham for SuperPro replacements

 

 

IMG_0273.jpg

 

Good fun drifting!

 

1209283_10151560912921338_1347105233_n.jpg

 

New W brace

 

IMG_1977.jpg

 

Wheel bearing gave up during a track day

 

IMG_2373.jpg

 

New hub fitted

 

IMG_2374.jpg

 

Fitting the suspension from the bitch

 

IMG_2920.jpg

 

A bit low in this one!

 

IMG_2924.jpg

 

And its on

 

IMG_2922.jpg

 

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Bennett being Bennett

 

IMG_2928.jpg

 

Spacers on but rubbing like hell at the back.Arch rolling booked:

 

IMG_2954.jpg

 

Tapped in some wires here and the cigarette lighter

 

IMG_2961.jpg

 

IMG_2963.jpg

 

IMG_2969.jpg

 

And its done!

 

IMG_2975.jpg

 

Thats it for now!

Edited by Mack
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Thanks Kyle,

 

Just minor stuff planned for the moment, remounting the front number plate straight to the bumper and cleaning up the headlights but I do like the look of the Nismo V2 bumper...

 

Thanks Neo for moving the thread!

 

I've just had the arches rolled by Phil from Arch Enemy. He's done a really neat job. i will up load the pictures later.

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Thanks Martybhoy and Neo!

 

Another busy day on the Zed. Phil from Archenemy arrived to roll the rear arches, Im really happy with the job. After he was done I refitted the front spacers as well.

 

I also called Tein to get a replacement EDFC box as the screen is buggered. Mine is the older silver box, they said they might have an ex demo unit somewhere. Later on I got a call and £35 including delivery and the replacement box is on its way. Nice to see someone going to some effort help a customer!

 

Unfortunately a unexpected non Zed issue used up the rest of my productive time. Maybe some smaller jobs tomorrow.

 

Phil rolling the arches

 

IMG_3007.jpg

 

I forgot to get a before photo but this gives some idea, the arches are now also slightly flared

 

IMG_3002.jpg

 

Arch folded

 

IMG_3003.jpg

 

And finished with the sealant

 

IMG_3009.jpg

 

The new stance

 

IMG_3018.jpg

 

IMG_3023.jpg

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Damn you Macca for putting my mug on here!! When did you take all the pics sneaky!!!

So glad for you and well deserved for all the @*!# you had to go through mate. Good deal on that controller. Tein have always been helpful.

I'll have some lockout bolts for you shortly👀. My phone is sorted now so will call you later.

Cheers.

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I thought you might like that! :D

 

I have to say a massive thank you for Bennett for his work and sharing his knowledge of the Zeds, I have to admit he know his stuff.

 

Update for today EDFC box has arrived and rear camber lockout and SPC toe bolts ordered.

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A case of one step forward, one step backwards today.

 

New EDFC arrived! It might be an ex demo model but it looks pristine. So I unplugged the old one, fitted the new one and all was well. Then after a short drive an error message for the Right Rear stepper motor appeared. When it goes through the self test I can see the motor moving. May well be my fault as I did tug on the cables a bit to make some slack and the plug wiring doesn't look the best now. I don't have access to my multimeter at the moment to check for continuity but its another job to do. I have a spare cable at least.

 

On another note my next job is an oil and filter change and to fit the Oil Temperature Gauge Sender unit.

 

The sump spacer has a threaded hole that matches the oil temp sender, its currently got a blank installed. I have a sealing washer for the sender unit around somewhere but should also I put some sealant on the threads and if so what sealant?

 

New EDFC unit

 

IMG_3026.jpg

 

installed and working for a short time

 

IMG_3027.jpg

 

A biker with an "interesting" number plate I saw today

 

IMG_3028.jpg

Edited by Mack
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A bit more progress. Unfortunately the EDFC wiring is all good, looks like its a motor. I will get the rear struts off and have a look sometime later this/next week. Otherwise a few more items of the TODO list:

 

Headlight restoration

I used a T cut kit £10 from eBay. Has done the job reasonably well.

 

Before: you can just about see the milky stuff at the top

 

IMG_3036.jpg

 

After: all clear

 

IMG_3039.jpg

 

Changed the oil and fitted the oil temp gauge sender, all working now

 

IMG_3045.jpg

 

IMG_3044.jpg

 

and while I was at it I removed the number plate holder and mounted a new numberplate directly to the bumper

 

IMG_3048.jpg

 

Its getting there, hopefully a trackway before the end of the month.

 

Mack

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